This ’40s-style garrison cap was inspired by vintage scouting uniforms and the fabulous Phyllis Neffler in Troop Beverly Hills. But its uses far exceed just campy fun!

This style of hat is well known for its prevalence in all types of uniforms: military, stewardess, soda jerk, Britney Spears in “Toxic,” the list goes on and on. Use this pattern for your next cosplay or historical costuming project—or just make a chic vintage-style topper to wear with tailored looks!

Recommended Fabrics, Supplies, and Yardage Requirements

Fabrics & Supplies

Recommended Fabrics

We recommend medium-weight wovens: wool flannel, crepe, double crepe, and gabardine; cotton twill, denim, sateen, and canvas; linen and linen blends; and suitings.

Notions & Supplies

Fabric for the hat
Lining fabric
Thread to match
Lightweight fusible interfacing (woven or tricot types)
1 yard (0.9 m) packaged piping

Charm Scout Hat Yardage Recommendations

This is a scrap-buster project, and you’ll need very little fabric.

How do I download, print, and use my PDF pattern?

If you have never used a PDF pattern before, this short video is full of tips: How to Use A PDF Pattern. It will show you how to choose which PDF format to use, how to print just your size(s), and how to easily assemble and cut out your pattern pieces.